"Three years ago our inventory accuracy was only about 50 percent," says Jim
Piper, President of Auburn Hills, Michigan based Ralco Industries. "We were
conducting grueling physical inventories every month, and they would be off
within the following week. We never knew if we had enough parts to build a
set-up. Every time we did a set-up, it was different. Each of our guys had their
own method. This resulted in lost time, inconsistent product quality, scrap,
expedited shipments, etc. We knew we had to fix our system..."
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