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Smart Manufacturing Blog

Welcome to the official Smart Manufacturing Blog. Gain access to the experiences of smart manufacturers that make the world's most awesome products, and insights into cloud-based MES, ERP, Supply Chain Management, Industrial IoT (IIoT), and Analytics solutions.

Exciting Announcement

Exciting Announcement

Rockwell Automation to Acquire Plex Systems

Aerospace and Defense Manufacturers Soar With All-in-One ERP Technology

Cloud ERP Manufacturing
July 23, 2013

Aerospace and defense manufacturers can’t afford to waste time or money.

Yet that’s exactly what many of them do every day by relying on disparate stand-alone systems to manage separate functions.

Industry analysts note that most manufacturers are using not just two or three but often four or more separate point solutions to manage different functions.

They use ERP to handle financials along with separate systems for quality, supply chain management, document control, OEE, production, compliance and more.

Reliance on so many systems creates inefficiencies. The same data must be entered multiple times in different places. There’s a lot of room for manual errors, inconsistencies and delays.

When I talk with manufacturers who are in this situation, their frustration is clear.

The Bolt-on Evolution

So how did they get to this point?

The stories are similar. A manufacturer invested in an ERP system several years ago, pulled information from fragmented data sources and added custom application logic. Over the years, each time a new system was needed, it got bolted on to that core ERP.

The bulky patched-together system that resulted now requires ongoing IT support and investments just to keep things bumping along.

The Integration Revolution

Industry experts agree that now is the time for manufacturers to look into new, more comprehensive technologies. Best-in-class manufacturers have already done that and have moved to advanced solutions that integrate all functions.

Most companies that have embraced the latest technologies have been able to eliminate all disparate systems. Their new integrated all-in-one solutions support every one of their business and plant floor functions.

The entire manufacturing enterprise benefits from speedier information flow, improved data accuracy, streamlined processes and lower IT costs.

It’s All in There

It’s exciting to talk with manufacturers who have switched to an integrated solution. In a single system, they now manage all functions, including:

  • Enterprise quality management
  • Supply chain management
  • Document control
  • Traceability and problem controls
  • SPCs
  • Gauge controls
  • Compliance management
  • OEE measurement
  • Preventative maintenance
  • HR
  • Purchasing
  • Shipping and receiving

Tomorrow’s Integration

Looking ahead, aerospace and defense manufacturers who keep up with technology will see even more benefits from integration.

Through arrangements with technology partners and advanced Web services-based integration, leading providers are now linking existing functions with new software applications, databases and business applications.

Their evolving solutions extend integration beyond even today’s highest standards. Tomorrow’s solutions include embedded mobility applications, business intelligence reporting, freight and shipping integration, import/export tax calculations, plant floor PLC integration, and more.

This means one thing: The future of integration is bright.

About the Author

Plex Team

Plex Systems, Inc.® delivers the first smart manufacturing platform that empowers the world’s leading innovators to make awesome products. Plex gives process and discrete manufacturers the ability to connect, automate, track and analyze every aspect of their business—from the shop floor to the top floor —to drive business transformation. Built in the cloud, the Plex Smart Manufacturing Platform includes MES, ERP, supply chain planning, Industrial IoT, and analytics to connect people, systems, machines, and supply chains, enabling them to lead with precision, efficiency and agility in an ever-changing market.


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