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Enterprise Resource Planning (ERP) systems and their MRP (Material Requirements Planning) predecessors have been around for almost three decades now. As a result, many aging implementations, based on outdated technology, are limiting the business process evolution necessary to any company who wants to thrive and grow amidst the pressures of globalization and increasingly demanding customers. Conversely manufacturers demand more value from ERP implementations, not only as their systems age, but as enterprise applications proliferate, raising questions concerning upgrade, replacement,consolidation and rationalization.

Key Business Value Findings

The chief ERP implementation challenges cited by respondents were associated with the alignment of business processes with software capabilities. Customization related challenges arise where software has been adapted to fit the business.Business process redesign challenges arise where processes are adapted to the software. Companies struggle to balance the two amidst costs associated with upgrades and latent integration costs where point solutions or custom applications have been used to fill the gaps in functionality. Implications

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