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Modern Manufacturing
Plex Manufacturing Blog
Where Did My Machine Data Go?
Labor and capital equipment are usually the two most expensive manufacturing operating costs. And in terms of expenditures, capital equipment can often run into the millions. Machinery is considered a long-term investment that will remain in service for years or even decades.With so much on the line, it would make sense that every manufacturer would drill down as deeply as possible to ensure…
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Where Did My Production Data Go?
Traditionally, manufacturing companies relied heavily on manual record-keeping for production processes. Operators on the production floor recorded data like units produced, machine downtime, scrap rates, and others manually.But manual record-keeping has several problems that can immediately and negatively impact the bottom line....
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Improving Operator Efficiency with Asset Performance Management KPIs
Operators and front-line supervisors are critical in keeping equipment running smoothly in any industrial setting. They spend hours controlling machinery, monitoring its performance, making adjustments, and intervening when necessary.Often, operators are intuitively aware of issues with their machines. They quickly learn each machine's quirks and their normal and abnormal performance. While this…
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Beating the Devil in the Details
Imagine driving down a dark road at night. You're cruising along, listening to the radio, and suddenly, your engine dies. You look down and see the “Check Engine” light as you ease to a stop on the side of the road.If your car is older, the technology on board may tell you nothing other than that your engine has a problem. If you're lucky, and your car's onboard technology is a bit more advanced…
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Clearing Your Manufacturing Hurdles with the Right Software
On your mark.Get set.Go!As the starting gun cracks, athletes streak down the track to clear hurdles in a race to the finish line. Some will clear them all, others will knock over one or two, and one athlete might seem incapable of getting the rhythm, height, and pace correct and crashes into them all....
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Key Takeaways from the Smart Manufacturing Software Buyer's Guide
With advanced technology driving industrial digitization across the globe, companies are reaching new heights in efficiency, process optimization, and other revolutionary achievements unheard of even a few years ago.To stay competitive, it's essential to identify superior solutions that align your company with all these technologies. But choosing the best software solution to accomplish this isn’…
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Dial in Quality with Smart Manufacturing
Traditional manufacturing has always sought to build quality into the process. Initially, these systems focused on quality control which required manual data collection and analysis and lots of inspection done by people. As systems improved, companies sought to move beyond quality control and toward quality assurance to prevent defects....
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Walking a Tightrope: How Automotive Manufacturers Find Balance in Digital Transformation
Watching aerial artists walk a tightrope is both thrilling and nerve-wracking. Whether over a raging waterfall, between skyscrapers, or across cliffs, we marvel at the skill and balance of the person on the rope....
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How Smart Manufacturing Lets You Create the KPIs You Need
Key Performance Indicators (KPIs) are essential for manufacturing. They are signposts that help you determine which areas of your operation are performing to expectations and which need improvement.But KPIs can be challenging to create if you’re unsure what data points you should track or if your manufacturing operation has unique requirements based on your industry, level of connectivity, or…
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A New Look at the Cost of Quality
The cost of quality has been a manufacturing KPI for generations. By understanding the cost of waste, rework, and scrap, companies can develop continuous improvement strategies that reduce or eliminate defects.Many manufacturers rely on technology to strive for 100% quality, which lets them focus on continuous improvement and leads to significant savings when combined with the right tools and…
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