Edge Computing: Preprocessing Data for Efficient Integration with ERP & MES Systems – Part 2

With the advent of Industry 4.0, modern manufacturing facilities generate an enormous amount of data, predominantly through sensors, automation and control system, HMI/SCADA systems, and IIoT devices. This data, rich in insights, is invaluable to ERP and MES systems that drive business and production decisions. However, transmitting this voluminous raw data to central systems can lead to latency…

Laying the Groundwork: Current State Analysis & Understanding the Data Communications Landscape – Part 1

In the modern manufacturing landscape, the synergy between plant floor operations and enterprise systems is the linchpin of a truly connected, intelligent production environment. At the foundation of this ecosystem, automation and control systems gather the vital signs of the manufacturing processes, but their true potential is harnessed only when this data informs the broader organizational…

Overcoming Challenges to Becoming a Quality Leader

"Quality is everyone's responsibility."This decades-old quote from quality researcher and educator W. Edwards Deming has stood the test of time for good reason: essential to both products and processes, quality can be influenced by every role up and down the manufacturing process. Everyone shares the burden of maintaining and improving quality — and therefore can also share in the success of…

Success with Suppliers: How to Ensure Your Partner & Supplier Network Meets Your Quality Standards

In most industries, product quality is a primary factor determining whether businesses are successful or not. Of course, there are many things that impact product quality, from quality leadership to employee talent to company culture. All of those apply in the manufacturing sector, but manufacturers also depend heavily on their partner and supplier networks to build good products that their…

Digital Building Blocks for Leadership

Manufacturers inevitably begin with operational efficiency, cost reduction, and process improvement during the foundational stages of a digital journey. Beyond that, the tendency is to retain vestiges of traditional thinking that “wall off” other functional areas as separate from the production focus....

Great Leadership Builds Great Culture. Great Culture Creates Great Products.

In every business – no matter the industry – quality is a two-way street. The way a company is managed directly impacts the products and services they develop. Every business wants to deliver a quality product. But an organization can only deliver that great product if executives are great at managing and leading the company. Culture, in particular, is an essential part of this equation. To…

What Can Manufacturers Learn from Brass Aluminum’s Quest for Visibility and Automation?

Running a multi-operational business is an impressive feat, but that hasn’t always been the case for Brass Aluminum Forging Enterprises (BAFE). The company specializes in the production of brass, copper, and aluminum forgings and was originally comprised of only two forging presses, one trim press, and an eight-operator workforce. Over the years, the company has grown both in size and in…

Digital Building Blocks for Your Enterprise

From the most straightforward shed to the highest skyscraper, every structure is built with a complex assortment of components. These “building blocks” give the structure support and strength and allow it to be used as designed.As manufacturing industries rapidly adopt Industry 4.0 technologies to create smart and fully digital manufacturing systems, companies are realizing that digital building…

How Smarter Manufacturing Makes You the Envy of the Neighborhood

It’s hard enough keeping up with new products or system upgrades offered by the OEMs that built the equipment for your manufacturing operation. Staying current on software updates, new and more efficient electronics, and retrofits to add new functionality is difficult for even the most experienced managers and maintenance teams....

Changing the World While Encountering New Competitors