Announcement
Now Available!
Get your copy of the 7th Annual State of Smart Manufacturing and hear from 300+ manufacturers in this new survey report!
Production Management
Plex Manufacturing Blog
Automotive Manufacturing Trends for the Balance of the Decade
Each year brings new predictions of the future. These predictions include what to expect, what will happen, and which technologies will power the expectations.While these predictions are always interesting to consider, they should be kept in the context of reality to have value for automotive manufacturers. With a rapidly evolving landscape, this industry is producers are under intense pressure…
Read More
When Customers Come Knocking: The Link Between Demand and Execution
There's an old business phrase that says that the customer is always right. While many companies have tied themselves into knots trying to service ever-changing consumer tastes, there is one area they often neglect to address in their efforts.What if the message customers send points to your system more than your product? And what if the things they ask for require you to abandon a manual system…
Read More
Digital Building Blocks for Operational Efficiency
As Industry 4.0 continues to shape industries across the globe, one of the most significant beneficiaries of the power of these technologies is operational efficiency within manufacturing.This is particularly true with the rise of the role of robots in manufacturing industries and the supply chain....
Read More
Digital Building Blocks for Sustainability: Part 2
There is increasing interest in reducing carbon emissions as part of overall sustainability. This particularly applies to manufacturing where both awareness and regulations are encouraging producers to explore ways to mitigate or eliminate their emissions.Continuing our discussion of sustainability as a digital building block in manufacturing, let's look at how software can help monitor, track,…
Read More
Why Manufacturers Must Embrace Data-Driven Operations
There was a time in manufacturing before personal computers (PCs). Data was manually tracked, and decisions were made based on experience, gut feelings, and guesswork. But the lowly PC changed all that. Suddenly, companies could store more data and utilize spreadsheets to analyze operational aspects.As much as that was a big leap in operational improvement, it still relied on an overabundance of…
Read More
Is Your Manufacturing Operation a Haunted House?
A door opens with a creaking sound. Faint groans are heard just around the corner. And the distinct sight of a completely bandaged entity is seen shuffling down a corridor. Is it a haunted house? A scary abandoned building? Or is it your manufacturing process?While haunted houses can be a fun way to celebrate Halloween, they’re not so fun when they reflect a harsh reality within your plant. That…
Read More
Where Did My Plant Performance Go?
An ERP system must be fed with insights from several data sources or software systems, and that data must be accurate. Plant performance suffers if the data tracking and analysis are manual or the software is inaccurate. Even if companies use software, it’s critical to use the right combination of software to improve performance....
Read More
Think Strategically to Act Tactically
Having a sound strategy can make all the difference in war, life, and business. With it, there are clear goals and directions on where you are going and how you will get there. Without it, you risk wandering, moving from band-aid to band-aid to fix problems....
Read More
Where Did My Production Data Go?
Traditionally, manufacturing companies relied heavily on manual record-keeping for production processes. Operators on the production floor recorded data like units produced, machine downtime, scrap rates, and others manually.But manual record-keeping has several problems that can immediately and negatively impact the bottom line....
Read More
Dial in Quality with Smart Manufacturing
Traditional manufacturing has always sought to build quality into the process. Initially, these systems focused on quality control which required manual data collection and analysis and lots of inspection done by people. As systems improved, companies sought to move beyond quality control and toward quality assurance to prevent defects....
Read More