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Plex Manufacturing Blog
Walking a Tightrope: How Automotive Manufacturers Find Balance in Digital Transformation
Watching aerial artists walk a tightrope is both thrilling and nerve-wracking. Whether over a raging waterfall, between skyscrapers, or across cliffs, we marvel at the skill and balance of the person on the rope....
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How Smart Manufacturing Lets You Create the KPIs You Need
Key Performance Indicators (KPIs) are essential for manufacturing. They are signposts that help you determine which areas of your operation are performing to expectations and which need improvement.But KPIs can be challenging to create if you’re unsure what data points you should track or if your manufacturing operation has unique requirements based on your industry, level of connectivity, or…
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Using a Smart Manufacturing Platform to Empower Overall Equipment Effectiveness
Manufacturing equipment is one of the most expensive costs for any manufacturer. These machines have long lifespans, and companies strive to achieve the shortest ROI to justify their expenses. Once a machine is in place, how it’s utilized, operated, and maintained will drive production output.One powerful tool for managing equipment utilization is overall equipment effectiveness (OEE). With the…
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Cure Your Downtime Blues with Smart Platform Views
Efficiency and downtime are two of the most recognized words in manufacturing. These two words are taught and enforced formally and informally from the executive boardroom to floor supervisors to an operator in their first week on the job.While efficiency has a lot of variables and is calculated as creating as many finished units with the least amount of resources, downtime appears to be simple…
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ERP KPIs: Not Just for Execs Anymore
Enterprise resource planning (ERP) software helps companies manage their core business processes, including HR, finance, supply chain, and manufacturing. Companies can manage their business processes more efficiently by integrating them into a single software solution.Today, most ERP systems are cloud based and use cutting-edge technology like AI and machine learning to deliver insights to…
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What Your Clipboard Won’t Tell You, Your Data Will
At the time, it seemed like a good idea. Write down if there are any breakdowns, stoppages, changeovers, or anything that makes a machine stop. Write the time, the date, the reason, and how long it took to restart. Oh, and if you have any scrap from a startup, write that down by pounds and material type on another form. In its day, this method was helpful because it was the beginning of modern-…
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Quality Management in an Age of Disruptive Supply Chains
Once upon a time, it was easier. For decades, supply chains stabilized globally, allowing companies to source components confidently and manage their supply chain plans with Lean methodology. And while supply chain complexity increased during this time, the ability to span the globe and know their materials would arrive on time....
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The Future of Automotive: Your 2022 OESA Supplier Conference Recap
Many conference attendees recently filled the Suburban Showplace in Novi, MI to gain new insights and collaborate with fellow subject matter experts on the evolving landscape that has become the new automotive marketplace. The Original Equipment Suppliers Association (OESA) held its Supplier Conference “The Future of Automotive Is Calling. How Will You Answer?” and it lived up to its expectations…
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Leverage Your Data to Unlock Hidden Capacity and Supercharge Processes
Capital equipment is one of the most significant variables in calculating a manufacturing company’s capacity. The higher the capacity, the more business a company can take on. Optimizing that capacity means a more substantial ROI, which leads to higher profits and less new equipment in the future....
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Industry 4.0: Go Big or Go Small - Just Go
Traditionally, large manufacturing companies benefited from scale. They could put money, resources, and in-house expertise into implementing massive enterprise-level software like an ERP or MRP. Smaller companies with limited resources, capital, and expertise under their roof had trouble acquiring the benefits of such software. This disadvantage meant they had to utilize manual data collection,…
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