Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

Announcement
7th Annual State of Smart Manufacturing

Now Available!

Get your copy of the 7th Annual State of Smart Manufacturing and hear from 300+ manufacturers in this new survey report!

Modern Manufacturing

Plex Manufacturing Blog

BRC Rubber and Plastics Continues Reputation of Dependability with Plex

Kaitlin Rebella August 10, 2017

If you don’t hear much about a company’s supply chain in the news, it typically means that it’s working just as it should. Keeping a supply chain running efficiently (and silently) is solely dependent on suppliers all doing their jobs well—including responding quickly to any changes, updates, or challenges that may arise as part of the day-to-day manufacturing process....

Read More

Taking the Risk Out of Automotive Supplier Compliance

Stu Johnson August 9, 2017

Keeping up with industry requirements and regulations is critical if you’re an automotive supplier/manufacturer. If you don’t, you won’t be competitive for automotive business where compliance to ISO, and soon International Automotive Task Force (IATF), is a requirement not an option....

Read More

Digital Transformation in the Manufacturing Industry: Why Should You Care?

Plex Team August 8, 2017

The complexity and pace of customer demands have changed, which means you’ve likely had to evaluate if your manufacturing operations are keeping pace. Relying on manual processes and paper-based information is no longer sustainable if you want to compete. There are more and more companies willing to step in and take your market share....

Read More

How to Operationalize Quality Control on the Shop Floor

Stu Johnson July 14, 2017

Ensuring that quality controls are in place is a never-ending task for operations and quality managers. And it’s especially hard to do if you’re using manual, paper-based documentation. The key is to tie operational performance with a production control plan and work instructions that everyone has access to, and because plans are revised and instructions may change, it's ideal to have online…

Read More

Food and Beverage Manufacturers: Are Your Business Processes and Tools Eating Up Your Revenue?

Plex Team July 11, 2017

Do you struggle to gather documentation when you need to show compliance to customer or industry reporting requirements? If so, you’re like many companies still using manual or paper-based quality processes during production....

Read More

What’s It Like at an Award-Winning Manufacturing Plant?

Dave Morfas June 27, 2017

We are proud of our customers. They are leading the manufacturing industry into the future and we’re not the only ones noticing how awesome they are. Many have won Excellence awards for doing what they do best: make amazing things. In 2016 alone, these customers were acknowledged for their manufacturing excellence:...

Read More

What You Don’t Know About Manufacturing Traceability Could Hurt Your Business

Ken Keller June 23, 2017

You likely use some type of traceability procedure to comply with customer and market mandates and/or for service, safety, and process improvement purposes. However, if you are relying on manual processes, you are likely missing critical steps in the production process where errors may occur. ...

Read More

Why Manufacturing Traceability Is Key to Reducing Errors

Stu Johnson June 16, 2017

Paper records are prone to errors, difficult to manage, and may be impossible to find in a timely manner, like within two hours as the FDA requires. High profile recalls have increased in recent years and culpable manufacturers have paid high costs to their businesses and their brands....

Read More

Error-Proofing Your Manufacturing Business with a Single Source of Truth

Stu Johnson May 23, 2017

Your production operations are likely an automated and complex choreography of people and machines working together to produce products of predictable, repeatable quality. But manufacturing is complex and all the moving parts can be difficult to keep up with, which opens the door to mistakes....

Read More

5 Warning Signs That It’s Time to Consider Cloud ERP for Your Manufacturing Business

Dave Morfas May 5, 2017

We’ve compiled this list of warning signs many of our customers identified before moving to manufacturing ERP in the cloud. You know your systems are floundering when:...

Read More

Before and After: Lean Manufacturing with Better Operational Control

Stu Johnson April 25, 2017

Are your lean efforts focused on delivering a few key results or do you have total operational control to enable continuous improvement? A true commitment to lean manufacturing can result in bottom line improvements throughout your company, not just in production....

Read More

3 Reasons to Transform Your Manufacturing Business Right Now

Dave Morfas March 24, 2017

As a manufacturer, you are always evolving, and today there are some seismic shifts taking place with an unprecedented amount of technology and digital capabilities pushing the next step of your evolution forward. There are three areas that hit home with me and may also resonate with you: automation, innovation, and resource allocation....

Read More

3 Important Ways Cloud ERP Helps You Improve Supply Chain Performance

Hemant Makhija March 17, 2017

Market dynamics force you to meet delivery and cost targets while collaborating more closely than ever before. Without visibility of your supply chain, it’s difficult to drive down the cost of operations and reduce your time-to-market. Manufacturing cloud ERP with supply chain planning (SCP) and management gives you greater visibility, agility, and collaboration since your supply chain operations…

Read More

Small to Mid-Sized Manufacturers: It’s Time to Take Advantage of the IIoT Opportunity

Dave Morfas March 15, 2017

Manufacturers across all industries are investing in Industrial Internet of Things (IIoT)-enabled devices and according to TATA Consultancy, they’re already reaping benefits: an average of 28.5 percent increase in revenues between 2013 and 2014.1 IIoT is not just for the big manufacturing enterprises. Yes, the big companies often have more infrastructure and legacy system dependency than you…

Read More

North American Auto Manufacturing Suppliers: Why You Need to Digitize Your APQP Processes

Stu Johnson March 9, 2017

To be compliant with some automotive OEMs, you must show that you meet advanced product quality planning (APQP) standards—or you can’t compete. If you’re like a lot of the automotive industry suppliers we talk to, producing necessary documentation is mostly likely a time-consuming paper chase between customers, engineering, quality, and others. ...

Read More