Smart Manufacturing Blog

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Plex Manufacturing Blog

Does Your EDI Reduce Errors or Increase Complexity?

Stu Johnson September 6, 2017

If you’re a supplier in the automotive supply chain, you know Electronic Data Interchange (EDI) guidelines well. You know it’s required by OEMs and Tier One suppliers and that failure to comply means getting locked out of the competitive landscape....

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4 Ways Manufacturers Benefit from End-to-End Supply Chain Planning

Hemant Makhija August 30, 2017

Leading manufacturers intuitively understand the importance of optimizing the flow of materials in their operations. They also are more mature in analyzing and interpreting the valuable data their businesses generate....

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Plex Spoken Here: Are These Words in Your Plextionary?

Patti Nowak August 23, 2017

Plex Spoken Here: Are These Words in Your Plextionary? Have you ever had someone tell you that when you talk about your work, it’s like you’re speaking a different language? Here at Control+M Solutions, we get that all the time. And we have to admit it’s true: one doesn’t just use Plex or implement Plex—one speaks Plex....

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Argent Sparks Growth and Employee Satisfaction with New Manufacturing Technology

Kaitlin Rebella August 21, 2017

They’re under the hood of your car, on the medicine you take, and on the groceries you buy. They help shop floor operators make things like phone chargers, and you use them to figure out which flowers you should plant in your backyard. What are they?...

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How Small Manufacturing Companies Can Lead the Industry

Hemant Makhija August 15, 2017

Most manufacturing firms in the U.S. are small—99 percent have less than 500 employees, 75 percent of which have less than 20 employees.1 And since small manufacturing companies are at the heart of creating the products the world uses, they are in the unique position to make changes at the grass root level that can lead the industry....

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Digital Transformation in the Manufacturing Industry: Why Should You Care?

Plex Team August 8, 2017

The complexity and pace of customer demands have changed, which means you’ve likely had to evaluate if your manufacturing operations are keeping pace. Relying on manual processes and paper-based information is no longer sustainable if you want to compete. There are more and more companies willing to step in and take your market share....

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Manufacturers: What You Need to Know About Cloudwashing

Dave Morfas July 21, 2017

If your company is looking for a new ERP system, you will likely discover the term “cloudwashing.” Our hope is that you discover it before you make a decision because you could be dealing with the limitations for a long time after. What is cloudwashing?...

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How to Operationalize Quality Control on the Shop Floor

Stu Johnson July 14, 2017

Ensuring that quality controls are in place is a never-ending task for operations and quality managers. And it’s especially hard to do if you’re using manual, paper-based documentation. The key is to tie operational performance with a production control plan and work instructions that everyone has access to, and because plans are revised and instructions may change, it's ideal to have online…

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Industry 4.0: How Advancements in Manufacturing Technology Are Transforming the Industry

Peter Pearce July 7, 2017

In the United States, economic growth has been a bit sluggish in the past decade. When you look at global economic growth, there's one common factor with all that causes the economy to grow. It’s manufacturing. Due to a number of contributing economic, political, and market factors across the globe, there’s a significant revolution that’s underway within the manufacturing industry. ...

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Wisco Employee Enjoys Fourth of July Thanks to Inventory Planning in the Cloud

Kaitlin Rebella June 30, 2017

Imagine one of the biggest U.S. holidays of the summer. Your family, friends, and coworkers have lots of activities planned including picnics, BBQs, games, swimming, and of course, fireworks. Everything is decked out in red, white, and blue ready to celebrate. Even the warm weather signals that the weekend will be something to remember....

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What’s It Like at an Award-Winning Manufacturing Plant?

Dave Morfas June 27, 2017

We are proud of our customers. They are leading the manufacturing industry into the future and we’re not the only ones noticing how awesome they are. Many have won Excellence awards for doing what they do best: make amazing things. In 2016 alone, these customers were acknowledged for their manufacturing excellence:...

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What You Don’t Know About Manufacturing Traceability Could Hurt Your Business

Ken Keller June 23, 2017

You likely use some type of traceability procedure to comply with customer and market mandates and/or for service, safety, and process improvement purposes. However, if you are relying on manual processes, you are likely missing critical steps in the production process where errors may occur. ...

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Why Manufacturing Traceability Is Key to Reducing Errors

Stu Johnson June 16, 2017

Paper records are prone to errors, difficult to manage, and may be impossible to find in a timely manner, like within two hours as the FDA requires. High profile recalls have increased in recent years and culpable manufacturers have paid high costs to their businesses and their brands....

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Automotive Manufacturers See the Future in Big Data

Stu Johnson June 6, 2017

Recently, I was thrilled to receive an invitation to participate on a panel at the recent inaugural SpeedNews AeroAuto Conference. For the past five years, SpeedNews focused its conference solely on the aerospace industry. This year, organizers brought professionals from the automotive industry together with leaders from the aerospace industry to share best practices....

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Digital Transformation: Manufacturers Need a Practical Approach—Not Hype

Dave Morfas June 2, 2017

Technologists love to learn, write, and prognosticate about new terminology, technology trends, and ideas that will impact the future. But as I once heard someone say, “innovation without practical impact is a science project,” and this holds true for digital transformation, a topic deservedly getting a lot of coverage these days....

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Award-Winning Manufacturer, Accuride, Transforms Business with Plex

Stu Johnson May 31, 2017

Running a profitable manufacturing business is no easy task. When faced with a decision to either invest, sell, or close up shop, it gets even tougher. Recently, I had the privilege of visiting Accuride Corporation’s Rockford, IL plant named “Gunite” in honor of a specific alloy the founder created back in 1854....

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Advanced Manufacturing Technologies Provide Endless IIoT Opportunities

Kaitlin Rebella May 26, 2017

The Industrial Internet of Things (IIoT) has a potential economic impact of $1.2-$3.7 trillion a year in 2015. Because of this enormous opportunity, many of metro Detroit’s technologists are talking about ways to integrate IIoT – where they can apply it, how they can benefit from it, and even how it can be used in their products and by customers....

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Error-Proofing Your Manufacturing Business with a Single Source of Truth

Stu Johnson May 23, 2017

Your production operations are likely an automated and complex choreography of people and machines working together to produce products of predictable, repeatable quality. But manufacturing is complex and all the moving parts can be difficult to keep up with, which opens the door to mistakes....

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PowerPlex 2017 - Manufacturers Share Ideas, Discuss Skills Shortage and Give Back

Jane Clabby May 20, 2017

Skills Shortage In conversations with attendees at this year’s Plex conference, the industry-wide skills shortage was a common frustration. Many businesses are using Plex to automate processes that were previously done manually, enabling some shop-floor activities to be done with fewer people, allowing reallocation of resources throughout the company. ...

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PowerPlex 2017 - Innovation in Action

Jane Clabby May 17, 2017

As PowerPlex 2017 wraps up this week, I find myself reflecting on the many great conversations I had with smart, interesting people who are working on making things. I was surrounded by innovation — businesses making innovative products, organizations with a rich history that have continuously evolved by innovating over time, and people who are doing new and unique things with Plex to…

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