Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

Announcement
7th Annual State of Smart Manufacturing

Now Available!

Get your copy of the 7th Annual State of Smart Manufacturing and hear from 300+ manufacturers in this new survey report!

High Tech & Electronics

Plex Manufacturing Blog

Record-Breaking Implementation, Made Possible by the Plex Manufacturing Cloud

Plex Team September 24, 2013

What do you say when an ERP solution is implemented in just a third of the time expected to go live? “Awesome!” “Unbelievable!” “Wow!” Or like the CFO, you might say it “exceeded my expectations” and that you’re “extremely satisfied.”...

Read More

Five Strategies for Becoming a Demand-Driven Manufacturer Using Cloud Computing

Plex Team September 19, 2013

It’s time for more manufacturers to question what being demand-driven really means by looking at their businesses the way their customers do. Having accurate forecasting processes, a finely-tuned sales and operations process (S&OP) or being great at new product development and introductions isn’t enough. These are all great attributes, but they must be synchronized into a cohesive strategy…

Read More

Evolution of the IT Department in the Age of the Cloud

Plex Team September 17, 2013

There’s no question that the cloud presents a disruptive technology that inevitably leads to rethinking – and often restructuring – the objectives of internal IT departments. An internal IT department – once considered critical to the success of the business enterprise – has, in many cases, become obsolete....

Read More

Finding the Right Talent for Your Culture

Plex Team September 10, 2013

I was recently invited to speak at the Elite Suite Series, an event hosted by the 101 Best & Brightest Places to Work organization. (Bragging alert: For three years running, Plex has been named an “Elite” winner for employee enrichment, engagement and retention at the Metropolitan Detroit’s 101 Best and Brightest Companies to Work For annual awards competition.)...

Read More

Guest Post: Analytics vs. Intelligence – Do You Know the Difference?

David Turbide August 20, 2013

Business analytics is often the next evolutionary step after business intelligence (BI), which is all about convenient access to enterprise information in a form that is useful to executives and managers. As I had discussed in a previous blog post, the goal of a useful BI system is to help an organization collect, maintain, and organize business data to develop strategy and build a competitive…

Read More

Common Concerns About Running a Manufacturing Business in the Cloud: What is the Reality?

Bill McBeath June 26, 2013

Many people assume that high performance real-time manufacturing processes require an on-premise solution and are not a natural fit for the cloud. In a manufacturing firm, everything starts from the plant floor – so the core Manufacturing Execution System, well integrated into the rest of the enterprise solution(s), is critical....

Read More

Why Now is the Time to Move to Cloud ERP

Jim Shepherd June 20, 2013

Manufacturing has changed forever. Manufacturing businesses face intense competitive pressures. Dynamic supply chains and hyper-accelerated production cycles are just a few of the factors that require them to minimize costs, improve productivity and speed time-to-market....

Read More

Why Customer Commitment Gets Far More Than Lip Service in the Cloud

Chris Bishop June 19, 2013

“The customer is king.” “The customer is No. 1.” Most organizations brag about their commitment to the customer — to the point where I suspect many people have become skeptical of these kinds of statements. This is especially true in business technology, where customers historically have found it hard to get the great service they were initially promised....

Read More

Guest Post: 350 Million Transactions - What Does It Mean in Manufacturing?

Tony Kaczmarek June 14, 2013

Critics who question the growth of the cloud delivery model will likely be stopped in their tracks when they hear about one of our recent manufacturing milestones. Manufacturers who use Kors Engineering’s MACH2 product to automate cloud transactions with plant floor machines through programmable logic controllers (PLCs) have now cumulatively managed more than 350 million plant floor transactions…

Read More

Manufacturing Enterprise Technology: The Best Is Yet to Come

Jason Blessing June 4, 2013

This week, I have the privilege of welcoming several hundred Plex customers to PowerPlex, our company’s 12th annual user conference in Columbus, Ohio. We’re engaging in many of the typical user conference activities – introducing new features, training on existing product functions and networking. But the spirit in the air is far from typical for a user conference....

Read More

Guest Post: Increasing Employee Engagement Through Increased Operations Visibility

David Turbide May 24, 2013

There is a lot of interest in visibility these days, and rightly so. Visibility throughout the enterprise and to the far reaches of the supply chain is becoming more and more pervasive through the evolution of sensors, RFID, Internet connectivity, cellular technology, location services (GPS) and even the Internet of Things — which recognizes that nearly everything can and will be visible and…

Read More

Technology and Growth: Which Is the Chicken and Which Is the Egg?

Jim Shepherd May 10, 2013

American manufacturing is definitely bouncing back. This year’s growth is expected to exceed both 2012 rates and GDP increases. There’s no question that things are looking up. There’s also no doubt that manufacturers are exploring new tools to manage growth, including advanced technologies....

Read More

Guest Post: Can You Afford Unprofitable Customers and Products?

David Turbide April 17, 2013

During a visit to a local manufacturing company, I learned that the company had recently undergone a difficult transition. After taking a close look at their business and their customers, it had become obvious that margins were significantly different between one group and another. Some products and customers were profitable to serve; others, not so much....

Read More

Read Between the Lines: The Importance of Barcoding in Manufacturing Processes

Jim Shepherd March 21, 2013

When is the last time you saw a barcode label on a product? Last night at the grocery store? On a magazine you read the other day? Do you even notice them anymore? If you’re in manufacturing, you most definitely notice them. The codes on the thousands of labels you see each day tell you everything you need to know about the parts your organization receives, produces and ships....

Read More

Ongoing ERP Training Prevents Brain Drain

Kristen Vanpoelvoorde March 20, 2013

Have you experienced brain drain within your organization when skilled employees left, resulting in knowledge gaps? If this is your problem, we have the solution. The best way to combat brain drain is to engage your organization in ongoing ERP training....

Read More

Guest Post: What Are We Reshoring?

David Turbide March 13, 2013

We live in a global market. But when it comes to unskilled assembly-type jobs with a high labor content, let’s be honest: These are gone from the U.S. forever. Any of this kind of work that comes back to North America will only be because automation removes the labor content, since our robots can perform “manual” labor cheaper and more reliably than untrained or unskilled workers in other parts…

Read More

In Supply Chain Management, Transparency Is the New Normal

Dave Utley March 12, 2013

While supply chain management is often considered its own function within the manufacturing enterprise, effective supply chain communication is critical to virtually every area of the business. But old-school relationships between OEMs and tier suppliers were often marred by distrust, suspicion and adversity. ...

Read More

The Cloud in the Room: Considering Cloud ERP for Your Business

Plex Team March 7, 2013

It’s there, swirling around, and it’s getting harder to ignore. It’s been the center of manufacturing conversations for quite some time, but perhaps you’re not sure what to make of it, or how you can apply it to your business. What is it?...

Read More

A Chance to Transform: 5 Key Questions to Ask ERP Vendors

Dave Utley February 18, 2013

Are you heading into an ERP selection project? Or are you heading into a manufacturing transformation project? We’ve found that top-performing manufacturers use their active ERP project for something greater. ...

Read More

Guest Post: Measuring the Cost of Quality in Electronics Manufacturing

Mike Roberts February 12, 2013

The complex global supplier network, dynamic customer demands, and the need for short and effective NPI cycles provide little room for error in the electronics industry, especially when it comes to managing the quality of processes and products. A slight hiccup somewhere along the value chain could have significant effects on the bottom line down the road. ...

Read More