Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

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Plex Manufacturing Blog

Why the Cloud Is Key to Smart Manufacturing

Dave Morfas April 28, 2017

If you’re still relying on manual processes or disconnected legacy systems to run your business, you’ll be spending too much time and effort to gain the visibility you need to remain competitive. SaaS-based cloud ERP is now a strategic choice for manufacturers who want to take advantage of the connectivity and scalability to improve their business. ...

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Before and After: Lean Manufacturing with Better Operational Control

Stu Johnson April 25, 2017

Are your lean efforts focused on delivering a few key results or do you have total operational control to enable continuous improvement? A true commitment to lean manufacturing can result in bottom line improvements throughout your company, not just in production....

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Cut Your Manufacturing Costs with Cloud ERP

Dave Morfas March 31, 2017

Manufacturers who have embraced SaaS cloud ERP view this model as central to their ability to compete.1 And for good reason. The cost benefits make cloud ERP a compelling strategy—even to those who still believe they are better off “owning” the software. Below are examples of manufacturers who have lowered costs with cloud ERP:...

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3 Important Ways Cloud ERP Helps You Improve Supply Chain Performance

Hemant Makhija March 17, 2017

Market dynamics force you to meet delivery and cost targets while collaborating more closely than ever before. Without visibility of your supply chain, it’s difficult to drive down the cost of operations and reduce your time-to-market. Manufacturing cloud ERP with supply chain planning (SCP) and management gives you greater visibility, agility, and collaboration since your supply chain operations…

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Small to Mid-Sized Manufacturers: It’s Time to Take Advantage of the IIoT Opportunity

Dave Morfas March 15, 2017

Manufacturers across all industries are investing in Industrial Internet of Things (IIoT)-enabled devices and according to TATA Consultancy, they’re already reaping benefits: an average of 28.5 percent increase in revenues between 2013 and 2014.1 IIoT is not just for the big manufacturing enterprises. Yes, the big companies often have more infrastructure and legacy system dependency than you…

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SaaS-Based Cloud ERP Drives Manufacturing Speed, Agility, and Digital Transformation

Dave Morfas March 6, 2017

Cloud ERP isn’t just for the early adopters anymore. It’s now gone mainstream and enables companies to increase flexibility using the latest technology. In a January 2017 report, Vendor Landscape: SaaS ERP Applications, 2017, Forrester states that “SaaS ERP increases speed and agility for digital transformation.” ...

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Gain a Competitive Advantage by Connecting Your Manufacturing Business

Hemant Makhija March 2, 2017

One of the reasons more manufacturing companies are moving their ERP and manufacturing execution system (MES) to the cloud is the ability to connect people, processes, machines, systems, and applications easily. What once was primarily an IT discussion has now become a business expectation—connect everything for a holistic, single version of truth for the enterprise....

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Firstronic Named an IndustryWeek Best Plant Award Winner

Kaitlin Rebella February 16, 2017

A holistic approach to Lean Manufacturing led to big results for Plex customer, Firstronic. Firstronic, a premier electronics manufacturing services (EMS) provider serving the automotive, aerospace, commercial industries, has been named a Best Plant Award winner by manufacturing publication IndustryWeek....

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3 Manufacturers Who Fell in Love with Plex—and Why You May Be Next

Plex Team February 13, 2017

When manufacturers begin their search for the perfect match, what do they really look for in a cloud ERP system? If you’re like most of your peers, you want an ERP system that’s:...

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How to Integrate Cloud ERP into Your Manufacturing Business

Hemant Makhija February 9, 2017

The word “integrate” has one connotation to technical people, and it usually involves making systems work together. I would like to use the word in another way: combining the best of two things so that they become a whole. In this case the two things I am talking about are:...

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How Manufacturers Adapt to Changing Times

Laura Melchionne February 8, 2017

As a self-funded, starving college student, I spent the summer of my sophomore year working on the assembly line of an injection molding factory making Nerf footballs. Sounds like it should have been a fun job. It wasn’t....

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How American Axle and Manufacturing Broke Down the Silos to Gain One Version of the Truth

Stu Johnson February 2, 2017

If you have difficulty getting your arms around how your manufacturing business is actually performing, you are not alone. It’s the number one challenge many manufacturers I talk to want to tackle because it can mean the difference between running a successful company or managing a struggling company....

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Wearables on the Shop Floor: CES 2017

Plex Team January 31, 2017

Wearables and augmented reality aren’t so futuristic anymore because more manufacturers are seeing the opportunity to use these technologies to impact shop floor productivity, product quality, and top-line growth. That’s why Barrie Vince, Plex software architect and one of the original developers of the Plex Manufacturing Cloud, visited the Consumer Electronics Show (CES)....

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7 Best Practices for More Accurate Inventory Tracking and Reporting

Stu Johnson January 26, 2017

Inventory traceability and tracking is all about creating a paper trail of inventory that reflects physical reality. Many companies manually record inventory basics like shipping receipts for raw materials, warehousing, issues from stock to production, and shipments of finished goods to customers. ...

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5 Tips on Selecting an ERP from Manufacturers Who've Been There, Done That

Hemant Makhija January 24, 2017

If you are in the midst of choosing an ERP system, we understand your struggle. You’re trying to please executives and end users alike. You have dozens of possible platforms to consider. And it’s important for you to get this right, because you want your system to last at least 10 years (or more). We’ve helped many companies through the ERP evaluation process. Here are our top five ERP selection…

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3 Keys to Digital Transformation for Your Manufacturing Business

Dave Morfas January 19, 2017

Digital transformation is a topic getting quite a bit of press lately. The term is very broad, but in the real manufacturing world there are lots of you doing some incredibly transformative and innovative things with your business....

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Proof Positive: Modern Manufacturing Strategies Should Include Cloud ERP

Plex Team January 17, 2017

Modern manufacturing is too complex for manual processes, and relying on disparate systems to run your business drains precious time. In fact, thirty-eight percent of manufacturers say they face serious delays in decision making because of lack of timely information.1...

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Data Silos: Why They’re Bad for Your Manufacturing Business

Plex Team January 9, 2017

If you have a hard time getting accurate information about how your business is operating and performing, you’re not alone. Most manufacturers we talk to who are running legacy ERP systems say that the inability to share or access data prevents them from gaining the visibility and control they need....

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Top New Year’s Resolution for Manufacturers in 2017

Plex Team January 4, 2017

No doubt you’ve got a list of goals and objectives for your manufacturing business this year. What’s on your list? Delivering on time every time, moving the needle on lean initiatives, or maybe improving data accuracy? One thing is for sure: 2017 is the year to swap your legacy ERP system for native cloud ERP....

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Advanced Manufacturing Technology: Why You Might Be Farther Ahead Than You Think

Jerry Foster December 21, 2016

Technological capabilities are advancing exponentially, and business leaders everywhere are asking the question, “How do I take advantage of all these new capabilities without losing focus on my core business?” Manufacturers are no exception. ...

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